Competence · Rolling mills
From the reheating furnace to bundle discharge, one team delivers the power, drive and automation systems of the mill. We build and test the panels in our own facility and commission them on site, in greenfield plants, revamps and lines where stands are added.
Rolling mills
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Continuous mills with flying crop and dividing shears, cooling bed and bundling. Delivered on 8–32 mm rebar mills.
We can supply electrical and automation for wire rod mills. We have no completed reference in this area yet, and define the scope with you per project.
No completed reference yet
Light and medium section mills with reversing stand, cooling bed, straightener, cold saw, stacking and strapping. Delivered on 40–160 mm and 80–300 mm mills.
We deliver burner control and motion automation for the furnace that brings billets to rolling temperature, together with the mill automation. Pusher, walking beam and walking hearth furnaces, from 4 m to 12 m.
Reheating furnace page
The largest drives of the line sit in the roughing group. We control the main motor drives, stand settings and the crop shear.
Our scope
The bar must move between stands without being pulled or piling up. We commission the speed cascade control that links stand speeds, and the loopers.
Our scope
Size and speed are most critical in the finishing group. We control the finishing stand drives and the dividing shear that cuts bars to cooling bed length.
Our scope
We automate the braking and entry system that places divided bars on the cooling bed, the bed motion and the exit transfer. On section mills, turn-up and turn-over systems are also in scope.
At the end of a section mill come straightening and cutting to length. We also deliver straightener automation as a stand-alone scope; on straighteners for 80–300 mm sections in Türkiye (with axial adjustment) and Poland.
Our scope
At the end of the line, bars are counted, stacked and strapped. We automate stacking and strapping machines and, in robotic solutions, run KUKA robots and the Siemens PLC as one system. In 2018 we commissioned a robotic straightening and packaging unit where 4 KUKA robots stack sections up to 18 m.
Robotic section packagingScope
| Layer | What we deliver |
|---|---|
| Power | LV distribution, MCCs, MV drive panels (up to 7 MW), DC drive cabinets, compensation and harmonic filters |
| Level 1 | Siemens PLC and HMI, main control desks and pulpit panels, field networks |
| Level 2 | Billet-to-bundle tracking, production and shift reports, delay management, KPIs |
| Services | Engineering in EPLAN P8, in-house manufacturing and FAT, site supervision, commissioning |
Project types
Full electrical and automation scope from furnace to bundling. Example: a 12 m walking beam furnace and an 18-stand mill in Iraq.
Adding stands or shears, replacing legacy DC systems. Examples: 12 → 18 stands in Georgia, 18 → 21 stands in Türkiye.
A straightener, shear or single stand group renewed and integrated with the existing system.
Projects
Projects are listed without client names; references and contacts are shared on request.
| Year | Country | Project | Highlights |
|---|---|---|---|
| 2024 | Türkiye | Medium Section Mill Automation | 80–300 mm, 6 m walking hearth furnace |
| 2024 | — | Rolling Mill Automation System | MCCs, DC drives, software, commissioning |
| 2024 | Türkiye | Straightening Machine Automation | 80–300 mm, axial adjustment |
| 2023 – ongoing | Türkiye | Complete Minimill (Meltshop & Rolling Mill) Electrical & Automation Revamp | Plant idle for years |
| 2023 | Poland | Straightening Machine Automation | 80–300 mm sections |
| 2022 | Türkiye | Light Profile Mill Automation | 40–160 mm, reversing stand |
| 2021–2022 | Türkiye | Bar-Rebar Rolling Mill Electrical & Automation Revamp | 18 → 21 stands, flying crop and dividing shears |
| 2021–2022 | Iraq | Bar-Rebar Rolling Mill Electrical & Automation Revamp | 8–32 mm, 12 stands |
| 2020–2021 | Azerbaijan | Bar-Rebar Rolling Mill and Meltshop Automation | Induction furnaces, single-strand CCM, 4 m pusher furnace |
| 2018–2019 | Georgia | Bar-Rebar Rolling Mill Electrical & Automation Revamp | 12 → 18 stands, new flying shear |
| 2018–2019 | Iraq | Greenfield Bar-Rebar Rolling Mill Electrical & Automation | 12 m walking beam furnace, 18 stands |
| 2018 | Türkiye | Robotic Straightening & Packaging Unit | 4 KUKA robots, up to 18 m |
| 2014–2015 | — | Medium Section Mill Automation System | 80–300 mm, reversing stand |
Tell us your mill type, number of stands, product range and goal, and we will define the scope together. Client references and contacts are shared on request.
